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Home > Product > Introduction

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Because of its high electrode energy
density, the traditional Li-ion batteries have the strong advantage in battery
performance (including the energy density and high rates). The simple
manufacturing process, excellent integrity in product quality and reliability,
and low manufacturing cost make the Li-ion batteries more competitive toward
the traditional Li-ion Polymer batteries. However, due to its limitation of the
metal outer cases, the new product development of Li-ion batteries is less
flexible and the manufacturing process is rigid and most suitable for mass
volume production. This also limits its scope of the applications.
Traditional Li-ion Polymer batteries (the first generation Li-ion Polymer
batteries, or the Bellcore Li-ion Plastic batteries) emphasize on the excellent
adhesion between the electrode and the home made separator. The excellent
flexibility of its exterior design makes Li-ion Polymer batteries more suitable
for the market with fast changes in product models. Nevertheless, the
disadvantages for keeping the excellent adhesion are:
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The large percentage in electrodes and separator makes the
decrease in the electrode energy density as well as the drastic reduction in
the puncture strength of the separator. This will greatly diminish the product
performance, reliability and manufacturability.
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The electrode and separator have to be hot pressed to form the
bicell. This will increase the production complexity and cost.
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To avoid the crushing of the voids during hot pressing and to
generate the voids in electrodes and separators, the plasticizer has to be
added before hot pressing and to be extracted to generate the spaces for later
injected electrolytes. This redundant processes cause the inferior cost and
performance compared to the traditional Li-ion batteries.
SYNergy ScienTech Corp. had developed both traditional Li-ion
battery and Li-ion Polymer battery before. The advantage and disadvantage of
those two traditional battery technologies are well known. Supported by the
government funds, SYNergy had completed the development of the Advanced Hybrid
Battery (Trade Mark: AHB) and installed the mass production line at the end of
2002. In the middle of 2003, the mass production of Advanced Hybrid Batteries
was formally kicked off. The full production capacity can be 300K~600K/month.
The AHB technology combines the merits of the electrode technology of the
traditional Li-ion batteries as well as the assembly technology of the
traditional Li-ion Polymer batteries, and avoids the weakness of those two
batteries in production and performance. Besides, the proprietary know-how sin
the electrolytes, interface adhesion technology, the formation and process
technologies make the Advanced Hybrid Battery outstanding and unique in the
world.
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No Electrolyte Leakage Problem
Traditional battery electrolytes are liquid solutions such as aqueous solutions
or organic solvents. Any tiny crevices would cause electrolyte leakage problem.
If the electrolyte is a strong acid or strong base, it would further cause
product failure. The proprietary electrolyte in Advanced Hybrid Batteries is
thoroughly absorbed and the advanced sealing technology developed by SYNergy
avoids the electrolyte leakage problem.
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Development Toward Thinner Batteries
The thickness of the AHBP4 battery can be as thin as 0.6mm. Because it contains
no free liquid electrolyte, there is no need for metal outer cans. It only
takes 0.1mm thick Al laminate film to pack the battery. As to the increase in
capacities of the batteries, it can be accomplished by stacking multiple layers
of electrodes or enlarging the electrode areas.
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Better Battery Design Flexibility
The size of developed AHB can be as small as stamps, name cards, or as large as
paper size A4 or A5. They can be of curve, triangle or donut shapes, regardless
of the costs. Product designers do not have much flexibility in adopting
traditional Li-ion batteries because of the limitations on the choice of
battery dimensions. However, the presence of AHB unique feature in size
flexibility provides the designers more space for creativity.
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Light-weight and Low Cost
AHB not only possesses the flexibility in size changes, but also saves the
heavy metal container and complicated cap, naturally lowering a lot of weights.
This promotes the specific energy density and reduces the battery materials
cost a great deal. Also the excellent manufacturability of the AHB can
expectedly lower the manufacturing cost as well.
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AHB |
Li-ionLiquid |
Bellcore |
| G.E.D. (Wh/kg) |
○ |
○ |
Δ |
| V.E.D. (Wh/l) |
○ |
○ |
Δ |
| Low Temperature |
○ |
○ |
× |
| Safety |
○ |
Δ |
○ |
| Flexibility |
○ |
Δ |
○ |
| Slimness |
○ |
Δ |
○ |
| Cost |
○ |
Δ |
× |
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○:Excellent; Δ:Good; X:Bad |
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Advanced Hybrid Batteries possess a rather wide scope of
applications. Especially, the trend on nowaday IT products is moving toward the
direction of having light-weight, short, and small products. The feature of the
AHB is coincident with this trend.
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Associated application products include MD players, handy
recorders, PDAs (personal digital assistants), NBPCs (notebook personal
computers), cellular phones, DSCs (digital still cameras), WEs (wireless
earphones), and MGPs (mobile game players).
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Because the thickness of the Advanced Hybrid Batteries can be
very thin that the conventional Li-ion batteries can not accomplish, a lot of
applications are developed totake advantaces of the Advanced Hybrid Batteries.
Those applications include pen computers, pen digital cameras, new style
walkman, credit cards, smart cards, other electronic applications and
commercial products.
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